Product Description

Crossed Roller Bearing

Features of the Crossed Roller Ring

Structure and Features

With the Cross-Roller Ring, cylindrical rollers are arranged with each roller perpendicular to the adjacent roller, in a 90° V groove, separated from each other by a spacer retainer. This design allows just 1 bearing to receive loads in all directions including radial, axial and moment loads. Since the Cross-Roller Ring achieves high rigidity despite the minimum possible dimensions of the inner and outer rings, it is optimal for applications such as joints and swiveling units of industrial robots, swiveling tables of machining centers, rotary units of manipulators, precision rotary tables, medical equipment, measuring instruments and IC manufacturing machines.

 

High Rotation Accuracy

The spacer retainer fitting among cross-arrayed rollers prevents rollers from skewing and the rotational torque from increasing due to friction between rollers. Unlike conventional types using steel sheet retainers, the Cross-Roller Ring does not cause unilateral contact of roller or seize. Thus, even under a preload, the Cross-Roller Ring provides stable rotation.

Since the inner and outer rings are designed to be separable, the bearing clearance can be adjusted.

In addition, a preload can be applied. These features enable accurate rotation.

 

Easy Handling

The inner and outer rings, which are separable, are secured to the Cross-Roller Ring body after being installed with rollers and spacer retainers in order to prevent the rings from separating from each other. Thus, it is easy to handle the rings when installing the Cross-Roller Ring.

 

Skewing Prevention

The spacer retainer keeps rollers in their proper position, thereby preventing them from skewing(tilted rollers). This eliminates friction between rollers, and therefore secures a stable rotational torque.

 

Increased Rigidity (Three to Four Times Greater than the Conventional Type) Unlike the thin angular ball bearings installed in double rows, the cross array of rollers allows a single Cross-Roller Ring unit to receive loads in all directions, increasing the rigidity to 3 to four times greater than the conventional type.

Large Load Capacity

(1) Compared with conventional steel sheet retainers, the spacer retainer allows a longer effective

contact length of each roller, thus signifi cantly increasing the load capacity. The spacer retainer guides rollers by supporting them over the entire length of each roller, whereas the conventional type of retainer supports them only at a point at the center of each roller. Such one-point contact cannot suffi ciently prevent skewing.

(2) In conventional types, the loaded areas are asymmetrical between the outer ring and the inner ring sides around the roller longitudinal axis. The greater the applied load is, the greater the moment becomes, leading end-face contact to occur. This causes frictional resistance, which hinders smooth rotation and quickens wear.

 

Types of the Cross-Roller Ring
 

Types and Features

 

Model RU (Integrated Inner/Outer Ring Type) 

Since holes are drilled for mounting, the need for a presser fl CZPT and a housing is eliminated. Also, owing to the integrated inner/outer ring type stryucture with washer, there is almost no effect from installation on performance, allowing stable rotational accuracy and torque to be obtained. Can be used for both outer and inner ring rotation.

Model RB (Separable Outer Ring Type for Inner Ring Rotation)

Cross-Roller Ring basic type, with a separable outer ring, and an inner ring integrated with the main body.It is used in locations where the rotational accuracy of the inner ring is required. It is used, for example, in the swivel portions of index tables of machine tools.

Model RE (Two-piece Inner Ring Type for Outer Ring Rotation)

Main dimensions are the same as model RB. This model is used in locations where the rotational accuracy of the outer ring is required.

Model RA (Separable Outer Ring Type for Inner Ring Rotation)

A compact type similar to model RB with the thinnest possible inner and outer rings. Optimal for locations requiring a light-weight and compact design such as the swivel portions of robots and manipulators.

Selecting a Cross-Roller Ring

The following diagram shows a typical procedure for selecting a Cross-Roller Ring.

Model Number Coding

Model number confi gurations differ depending on the model features. Refer to the corresponding

sample model number confi guration.

 

Cross roller rings with integrated inner and outer rings.

Model RU

Models RB, RE, RA and RA-C

 

Type Crossed roller
Seires RA Crossed roller bearing
ModelNo. RA10008UUCC0P5  RA10008UUCC0P4
Innerdiameter 100
Outerdiameter 116
Rollerpitchcirclediameter 107
Width 8
C 7.15KN
Co 13.9KN
Weight 0.14KG
Brand MONTON
Package Single box/Carton/Plywood Case
Precision P4/P5
Seals As requested
Original HangZhou
Delivery date According to qty
Ring Materail Gcr15
Supply Ability 10000PCS/MONTON
Customization Acceptable
Certificate Test report, ISO9001
Application joints and swiveling units of industrial robots, swiveling tables of machining centers, rotary units of manipulators, precision rotary tables, medical equipment, measuring instruments and IC manufacturing machines.

 

Monton bearing  was established in 2001 seated in HangZhou–“Xihu (West Lake) Dis.ent Imperial Capital and Peony Flower City”,we focusing on the bearing field for more than 20 years and we specializing in the development of “High-tech, High precision, Advanced, Non-standard” bearings.Monton’s mission has been and will continue to be to provide customers with complete integrated solutions, including design and development, manufacturing, testing and evaluation, and second-to-none after-sales service.

Monton bearing is mainly engaged in the production of the angular contact ball bearing,High precision crossed roller bearing,Thrust bearing stacks and TC radial bearings,Low temperature,The section ball bearing,Cylindrical roller bearing,Spherical roller bearing,Thrust roller ball bearings and harmonic drives bearing and the customized non-standard bearings.

We made outstanding contributions to the important scientific research projects of many well-known universities such as ZHangZhoug University, HangZhou University of technology, ZheJiang University of science and technology, ZheJiang Jiaotong University and China University of petroleum and won high praise from users.

We have batch production on high-grade bearing products and components with an inner diameter of 0.6mm to an outer diameter of 5m. Our products have been widely used in Machine tools,Weapons,Oil drilling,Cryogenic pumps, Mining, Metallurgy,Port machinery, Medical treatment,Extruder gearboxes,Cement,Textiles,Industrial robots, Harmonic drives, Paper machinery, Concrete mixers, Rolling mill and national defense industry field.

With advanced production equipment and perfect testing technology, MONTON can guarantee the quality and accuracy of the products we produced. Our technical department can efficiently complete the bearing design according to customer needs, and customers who need non-standard bearings can also enjoy customized services. Our quality system regularly monitors various production facilities and complies with strict quality requirements. All material certificates and certification reports are kept in files. Products are traceable and can be provided on request. Therefore, we are confident to provide the best solutions for global customers.

We are innovative, motivated and courageous to provide our customers with necessary solutions. Our management and employees are always ready to provide professional and personalized services to our customers. In the future, MONTON will adhere to the brand development strategy, strengthen the research and development of high-end products, strive to build a digital factory, and join hands with more partners to work together for a better future!

Company spirit: Honesty, Trustworthiness and Mutual benefit;

Company policy: Quality-oriented;

Company Business philosophy:Honesty;

Company principle: Solve customers problems and maximize customer benefits!

FAQ 
1.Q:Are you a factory or trading company?
A:MONTON Bearing is specialized in manufacturing and exporting bearings.
MONTON Bearing have our own factory and warehouse.

2.Q:Can I get some samples and do you offer the sample free?
A:Yes, sure, we are honored to offer you samples.

3.Q:What is the payment?
A: 30% T/T In Advance, 70% T/T Against Copy Of B/L  
B: 100% L/C At Sight 

4.Q:What is the MOQ for bearing?
A: MOQ is 1 pc.

5.Q:What kind of service you can offer?
A:Technology support;Installation guidance;OEM ect.

6.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.

7.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.

8.Q: How about your guarantee? 
A: We provide lifelong after-sales technical service. 

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Rolling Body: Roller Bearings
The Number of Rows: Single
Outer Dimension: Medium and Large(120-190mm)
Material: Bearing Steel
Spherical: Non-Aligning Bearings
Load Direction: Axial Bearing
Samples:
US$ 35/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

cross roller bearing

What are the signs of wear or damage in cross roller bearings, and when should they be replaced?

Identifying signs of wear or damage in cross roller bearings is crucial for ensuring the proper functioning and reliability of machinery. Regular inspection and maintenance can help detect these issues early and prevent potential failures. Here are the common signs of wear or damage in cross roller bearings and guidelines for determining when they should be replaced:

  • Abnormal Noise:
  • Unusual noises such as grinding, clicking, or rumbling sounds during operation can indicate bearing wear or damage. These noises often result from rough or pitted bearing surfaces, insufficient lubrication, or the presence of foreign particles. If abnormal noise is observed, it is advisable to inspect the bearing and consider replacement if necessary.

  • Increased Vibration:
  • An increase in vibration levels during equipment operation can indicate bearing wear or misalignment. Excessive vibration may lead to premature wear of the bearing surfaces and other components. If the vibration levels exceed acceptable limits or show a significant increase compared to normal operation, a thorough inspection should be conducted to determine the cause. If bearing wear or damage is identified as the source, replacement is recommended.

  • Irregular Movement or Stiffness:
  • If the cross roller bearing exhibits irregular movement, stiffness, or resistance during rotation, it may be a sign of wear or damage. This can result from insufficient lubrication, contamination, or excessive internal clearance. Any noticeable change in the smoothness of rotation or resistance to movement should be investigated, and replacement should be considered if the bearing is found to be compromised.

  • Visible Damage:
  • Visual inspection of the cross roller bearing is essential to identify visible signs of damage. These can include chipped or cracked bearing surfaces, excessive wear, corrosion, or deformation. If any visible damage is detected, the bearing should be replaced promptly to prevent further deterioration and potential system failure.

  • Lubrication Issues:
  • Problems related to lubrication can affect the performance and lifespan of cross roller bearings. Insufficient or contaminated lubricant can lead to increased friction, wear, and heat generation. If there are signs of inadequate lubrication (e.g., dry or discolored bearing surfaces) or if contamination is observed (e.g., presence of dirt, debris, or water), the bearing should be inspected, and appropriate measures such as relubrication or replacement should be taken.

  • Operational Conditions:
  • The operational conditions and service life of cross roller bearings vary depending on factors such as load, speed, temperature, and environment. Bearings that are subjected to heavy loads, high speeds, extreme temperatures, or harsh environments may experience accelerated wear or damage. Regular monitoring and periodic replacement based on the manufacturer’s recommendations and guidelines for specific operating conditions can help ensure the reliability and longevity of the bearing.

It is important to note that the signs of wear or damage mentioned above are general indicators, and the specific conditions and requirements of each application may vary. Therefore, it is advisable to consult the manufacturer’s documentation and guidelines for the cross roller bearing being used to determine the recommended inspection intervals and replacement criteria based on the specific operating conditions.

In summary, signs of wear or damage in cross roller bearings include abnormal noise, increased vibration, irregular movement or stiffness, visible damage, and lubrication issues. The appropriate time for replacement depends on the severity of the wear or damage, as well as the specific operational conditions of the bearing. Regular inspection, adherence to maintenance schedules, and following manufacturer recommendations are crucial for ensuring the optimal performance and longevity of cross roller bearings.

cross roller bearing

What role do seals and shields play in protecting cross roller bearings from contaminants?

Seals and shields play a crucial role in protecting cross roller bearings from contaminants. These protective devices are designed to prevent the entry of foreign particles, such as dust, dirt, moisture, and other contaminants, into the bearing system. They offer several functions that contribute to the overall protection and longevity of cross roller bearings:

  • Contamination Prevention:
  • The primary role of seals and shields is to prevent contaminants from entering the bearing. They create a physical barrier that blocks the passage of particles into the internal components of the bearing. This is particularly important in industrial environments where cross roller bearings are exposed to various contaminants that can cause damage and premature wear. By effectively sealing the bearing, seals and shields help maintain a clean and controlled operating environment, ensuring the reliable and optimal performance of the bearing.

  • Retention of Lubrication:
  • Seals and shields help retain the lubricant within the bearing, preventing its leakage and ensuring proper lubrication of the internal components. Lubrication is essential for reducing friction, minimizing wear, and dissipating heat within the bearing. The presence of seals or shields helps to retain the lubricating grease or oil, preventing its loss due to evaporation or contamination. This ensures that the cross roller bearing remains properly lubricated, promoting smooth operation and extending the service life of the bearing.

  • Protection against Moisture:
  • Moisture can be a significant source of contamination and can lead to corrosion and damage to the bearing components. Seals and shields act as a barrier against moisture ingress, preventing water or other liquids from reaching the internal parts of the bearing. By protecting against moisture, seals and shields help maintain the integrity of the bearing, reducing the risk of corrosion and preserving its performance and longevity.

  • Reduction of Friction and Wear:
  • Seals and shields also contribute to reducing friction and wear within the cross roller bearing. They provide an additional layer of protection and help minimize the contact between the rolling elements and the raceways. This reduces the frictional forces and wear on the bearing components, increasing their lifespan and improving overall efficiency. By reducing friction and wear, seals and shields help maintain the precision and performance of the cross roller bearing, ensuring smooth operation and minimizing energy losses.

  • Prevention of Lubricant Contamination:
  • Seals and shields play a vital role in preventing the contamination of the lubricant itself. They act as a barrier against external contaminants, such as dust and dirt, which can mix with the lubricant and degrade its quality. Contaminated lubricant can lead to increased friction, accelerated wear, and decreased performance of the cross roller bearing. The presence of seals and shields helps to maintain the cleanliness and integrity of the lubricant, ensuring its effectiveness in reducing friction and providing proper lubrication to the bearing components.

In summary, seals and shields play a critical role in protecting cross roller bearings from contaminants. They prevent the entry of foreign particles, retain lubrication, protect against moisture, reduce friction and wear, and prevent lubricant contamination. By effectively sealing the bearing and creating a controlled operating environment, seals and shields contribute to the longevity, reliability, and optimal performance of cross roller bearings in various applications and environments.

cross roller bearing

Can you explain the design principles of cross roller bearings and their functions?

Cross roller bearings are designed based on specific principles to achieve their unique performance characteristics. The design principles of cross roller bearings encompass various aspects, including the arrangement of rollers, the structure of rings, and the preload mechanism. Understanding these design principles helps in comprehending the functions and advantages of cross roller bearings. Here’s an explanation of the design principles and functions of cross roller bearings:

  • Arrangement of Rollers:
  • The key design principle of cross roller bearings is the arrangement of cylindrical rollers in a cross configuration between inner and outer rings. The rollers are oriented at right angles to each other and are alternately crossed, forming an X-shaped pattern. This arrangement allows for efficient load distribution, enabling cross roller bearings to support both radial and axial loads simultaneously. The crossed roller design enhances the load-carrying capacity while maintaining a compact profile.

  • Structure of Rings:
  • The rings of cross roller bearings have a specific structure to accommodate the arrangement of rollers. The inner and outer rings are typically thin-walled, which helps reduce weight and improve the flexibility of the bearing. The thin-walled structure also contributes to the compactness of cross roller bearings, making them suitable for applications with limited space. The rings are precision-machined to ensure accuracy and rigidity, providing a stable foundation for the rollers.

  • Preload Mechanism:
  • Cross roller bearings incorporate a preload mechanism to enhance rigidity and minimize clearance. Preloading refers to applying a controlled axial force on the bearing components to eliminate any internal clearance. This axial force is achieved through various methods, such as using spacers, adjusting the ring thickness, or applying a preloading spring. The preload mechanism ensures that the rollers are in constant contact with the raceways, reducing backlash and improving the bearing’s precision and rigidity.

  • Functions of Cross Roller Bearings:
  • The design principles of cross roller bearings result in several important functions that make them advantageous in various applications:

    • Load Carrying Capacity: Cross roller bearings can support high radial, axial, and moment loads simultaneously. The cross arrangement of rollers allows for efficient load distribution, enabling the bearings to handle complex loads with high capacity.
    • Compact and Space-Saving: The arrangement of rollers and the thin-walled ring structure contribute to the compactness of cross roller bearings. They occupy less space compared to other bearing types, making them suitable for applications with limited installation space.
    • High Rigidity and Precision: The crossed roller design and the preload mechanism enhance the rigidity and precision of cross roller bearings. They minimize clearance, reduce deflection, and provide accurate positioning and motion control, making them ideal for applications that require high precision and stability.
    • Moment Load Capability: Cross roller bearings can withstand both radial and axial moments. This capability enables them to support rotational movements and resist forces acting perpendicular to the bearing axis, making them suitable for applications with complex loads and moments.
    • Low Friction and Wear: The rolling motion of cylindrical rollers reduces sliding friction, resulting in improved efficiency and reduced heat generation. Advanced lubrication techniques and high-quality materials further minimize friction and wear, contributing to extended bearing life and reduced maintenance requirements.

In summary, the design principles of cross roller bearings involve the arrangement of rollers, the structure of rings, and the preload mechanism. These principles result in cross roller bearings with functions such as high load-carrying capacity, compactness, high rigidity and precision, moment load capability, and low friction and wear. Understanding these design principles and functions helps in appreciating the advantages and applications of cross roller bearings in various industrial sectors.

China Good quality Ra10008uucc0p4 Made in China Cross Roller Bearing for Harmonic Drive Gear Reducer   wholesalerChina Good quality Ra10008uucc0p4 Made in China Cross Roller Bearing for Harmonic Drive Gear Reducer   wholesaler
editor by CX 2024-02-19